Danaher Motion S200-VTS Handbuch

S200-VTS Product Manual Base & SynqNet Hardware Installation Manual Control Logic Version 3.0 or Higher Revision C1

Specifications 05/2008 Danaher Motion 10 S200-VTS Product Manual 3 SPECIFICATIONS NOTE Unless otherwise specified, the specifications are worse-ca

SynqNet Configuration 05/2008 Danaher Motion 100 S200-VTS Product Manual 9.2.2 Monitoring Real-time Data from Drive Some data from the drive i

Danaher Motion 05/2008 SynqNet Configuration S200-VTS Product Manual 101 9.3.2 Memory Operations on Drive Parameters The drive firmware operates

SynqNet Configuration 05/2008 Danaher Motion 102 S200-VTS Product Manual 9.3.4.1 Drive Parameter Map File The drive parameter map file is a text

Danaher Motion 05/2008 SynqNet Configuration S200-VTS Product Manual 103 Data Types Name Description unsigned8 An 8-bit unsigned binary number.

SynqNet Configuration 05/2008 Danaher Motion 104 S200-VTS Product Manual 9.3.4.2 Drive Configuration File The drive configuration file contains t

Danaher Motion 05/2008 Accessories, Connector Kits, and Cables S200-VTS Product Manual 105 10 ACCESSORIES, CONNECTOR KITS, AND CABLES S200 drives

Diagnostics and Troubleshooting 05/2008 Danaher Motion 106 S200-VTS Product Manual 11 DIAGNOSTICS AND TROUBLESHOOTING The S200 drive incorporate

Danaher Motion 05/2008 Diagnostics and Troubleshooting S200-VTS Product Manual 107 Fault Generation The following sequence occurs when the prote

Diagnostics and Troubleshooting 05/2008 Danaher Motion 108 S200-VTS Product Manual 11.2 Diagnostics The following table lists the S200 fault code

Danaher Motion 05/2008 Diagnostics and Troubleshooting S200-VTS Product Manual 109 Status LED Blink Code Fault Description Possible Cause 8 Bus

Danaher Motion 05/2008 Specifications S200-VTS Product Manual 11 240 VAC Input 20-90 Vdc Input S20260 S20360 S20660 S21260 S22460 S20330 S

Diagnostics and Troubleshooting 05/2008 Danaher Motion 110 S200-VTS Product Manual Status LED Blink Code Fault Description Possible Cause 20 Op

Danaher Motion 05/2008 Diagnostics and Troubleshooting S200-VTS Product Manual 111 11.2.1 Fault Generation The following sequence occurs when th

Appendix A – DC Power Supply Design 05/2008 Danaher Motion 112 S200-VTS Product Manual APPENDIX A – DC POWER SUPPLY DESIGN A.1 Design This sectio

Danaher Motion 05/2008 Appendix A – DC Power Supply Design S200-VTS Product Manual 113 DiodeRectifier16AWG16AWGCbus++-ACACACLine IsolatingTransfo

Appendix A – DC Power Supply Design 05/2008 Danaher Motion 114 S200-VTS Product Manual A.1.2 Main Supply Output Capacitance (J1-3 to J1-2) NOTE

Danaher Motion 05/2008 Appendix A – DC Power Supply Design S200-VTS Product Manual 115 5. In most cases, a bus capacitor does not need to be mo

Appendix A – DC Power Supply Design 05/2008 Danaher Motion 116 S200-VTS Product Manual The time domain of motor-related energy flow is measured i

Danaher Motion 05/2008 Appendix A – DC Power Supply Design S200-VTS Product Manual 117 A.2.1 Control Supply (J1-1 to J1-2) The voltage range of

Appendix A – DC Power Supply Design 05/2008 Danaher Motion 118 S200-VTS Product Manual A.4 Bus Energy & Power Numerical Examples The energy

Danaher Motion 05/2008 Appendix B – Cables S200-VTS Product Manual 119 APPENDIX B – CABLES B.1 Long Cables The DC resistance of long motor power

Specifications 05/2008 Danaher Motion 12 S200-VTS Product Manual 3.2 AC Input Drives - Control and Power 3.2.1 AC Control Power Supply Input Vo

Appendix B – Cables 05/2008 Danaher Motion 120 S200-VTS Product Manual Outer ShieldMotor Connector ShieldMotor W iresDrain WirePE WireFeedbackOut

Danaher Motion 05/2008 Appendix C – Danaher Motion Linear Motor Wiring S200-VTS Product Manual 121 APPENDIX C – DANAHER MOTION LINEAR MOTOR WIRIN

Appendix D – Process to Setup Non-Danaher Motors 05/2008 Danaher Motion 122 S200-VTS Product Manual APPENDIX D – PROCESS TO SETUP NON-DANAHER MOT

Danaher Motion 05/2008 Appendix D – Process to Setup Non-Danaher Motors S200-VTS Product Manual 123 D.1 Detailed Drive Motor Wiring Discovery Pr

Appendix D – Process to Setup Non-Danaher Motors 05/2008 Danaher Motion 124 S200-VTS Product Manual Set the MEI filter gains to zero. In S200 To

Danaher Motion 05/2008 Appendix E – Voltage Sag Standard – Semi F47, F42 S200-VTS Product Manual 125 APPENDIX E – VOLTAGE SAG STANDARD – SEMI F47

Appendix F – Using a Voltage Doubler Mode Drive 05/2008 Danaher Motion 126 S200-VTS Product Manual APPENDIX F – USING A VOLTAGE DOUBLER MODE DRIV

Danaher Motion 05/2008 Appendix F – Using a Voltage Doubler Mode Drive S200-VTS Product Manual 127 F.1 S2xx50 AC Line Voltage Doubling Drive Po

Appendix G – Regulatory Information 05/2008 Danaher Motion 128 S200-VTS Product Manual APPENDIX G – REGULATORY INFORMATION G.1 Conformance Require

Danaher Motion 05/2008 Appendix G – Regulatory Information S200-VTS Product Manual 129 G.2.1. CE Test Setup AC MODELS S2XX6X-XXX, S2XX5X-XXX 123

Danaher Motion 05/2008 Specifications S200-VTS Product Manual 13 3.2.5 AC Control Power Inrush Current & Fusing Worse Case Inrush Peak Curre

Appendix G – Regulatory Information 05/2008 Danaher Motion 130 S200-VTS Product Manual G.2.3 Declaration of Conformity In our Declaration of Con

Danaher Motion 05/2008 Appendix G – Regulatory Information S200-VTS Product Manual 131 CE Declaration of Conformity We, the company Danaher Mo

Appendix G – Regulatory Information 05/2008 Danaher Motion 132 S200-VTS Product Manual G.3 Installation and Commissioning Installation and wiring

Danaher Motion 05/2008 Appendix G – Regulatory Information S200-VTS Product Manual 133 G.6 Low Voltage Directive and EN50178 To ensure complianc

Appendix G – Regulatory Information 05/2008 Danaher Motion 134 S200-VTS Product Manual G.7 UL and cUL Conformance The S200 drives are UL and cUL

Danaher Motion 05/2008 Appendix G – Regulatory Information S200-VTS Product Manual 135 G.8 Additional Safety Precautions Motor Case Grounding In

Appendix G – Regulatory Information 05/2008 Danaher Motion 136 S200-VTS Product Manual G.9 EMC Compliance with EN61800-3 Use in a Domestic Enviro

Danaher Motion 05/2008 Appendix G – Regulatory Information S200-VTS Product Manual 137 G.10 AC Mains Conducted Emissions Line Filter To meet th

Appendix G – Regulatory Information 05/2008 Danaher Motion 138 S200-VTS Product Manual Avoid Crosstalk CAUTION To avoid the risk of crosstalk, kee

Danaher Motion 05/2008 Appendix G – Regulatory Information S200-VTS Product Manual 139

Specifications 05/2008 Danaher Motion 14 S200-VTS Product Manual 3.4.1 Current Loop Bandwidth Maximum Bandwidth AC Input Drive (kHz) 3 DC Input

Sales and ServiceWe are committed to quality customer service. In order to serve in the most effective way,please contact your local sales representat

Danaher Motion 05/2008 Specifications S200-VTS Product Manual 15 3.6 Command I/O 3.6.1 Analog Command Maximum Differential Range (volts) ±12

Specifications 05/2008 Danaher Motion 16 S200-VTS Product Manual 3.6.5 Quadrature Input Quadrature Input CHA - J4-19, 20 CHB J4-21,22 Type

Danaher Motion 05/2008 Specifications S200-VTS Product Manual 17 3.7 Mechanical S200 AC INPUT DRIVES S200 DC INPUT DRIVES Base or w/ Option C

Specifications 05/2008 Danaher Motion 18 S200-VTS Product Manual 3.9.2 Velocity Signal Resolution (rpm) < 0.001 Quanta (rpm) 0.07 Noise

Danaher Motion 05/2008 Quick Start Guides S200-VTS Product Manual 19 4 QUICK START GUIDES There are two types of Quick Start Guides depending on

Revision History Date Issue Description 11/4/03 0.4 Engineering Review 11/12/03 0.6 Updated from Eng Review 11/20/03 0.7 Updates from Eng Review

Quick Start Guides 05/2008 Danaher Motion 20 S200-VTS Product Manual 4.1.2 Hardware Setup 4.1.2.1 Drive Setup Connect a serial communication cabl

Danaher Motion 05/2008 Quick Start Guides S200-VTS Product Manual 21 4.1.3.2 Start Communication Wizard Open the Communication Wizard by selectin

Quick Start Guides 05/2008 Danaher Motion 22 S200-VTS Product Manual 4.1.4 Motor Feedback Configuration The S200 Base Unit drives only support S

Danaher Motion 05/2008 Quick Start Guides S200-VTS Product Manual 23 4.2.3 Hardware Setup 4.2.3.1 Drive Setup NOTE: The drive serial port (J5) is

Quick Start Guides 05/2008 Danaher Motion 24 S200-VTS Product Manual 4.2.3.2 Motor Setup Depending on the type of motor feedback that is used, yo

Danaher Motion 05/2008 Quick Start Guides S200-VTS Product Manual 25 4.2.4.2 Start Communication Wizard Open the Communication Wizard by selectin

Quick Start Guides 05/2008 Danaher Motion 26 S200-VTS Product Manual NOTE for SynqNet: Although the S200 Tools software maintains communication

Danaher Motion 05/2008 Quick Start Guides S200-VTS Product Manual 27 4.2.6.2 SinCos or ComCoder If you are using SinCos or ComCoder as motor fee

Mounting the Drive 05/2008 Danaher Motion 28 S200-VTS Product Manual 5 MOUNTING THE DRIVE The S200 drives are designed for operation in a cabinet

Danaher Motion 05/2008 Mounting the Drive S200-VTS Product Manual 29 Side Clearance(E)BottomClearance(D)HorizontialMounting Offset(F)VerticalMoun

Danaher Motion 05/2008 Table of Contents S200-VTS Product Manual 3 Table of Contents 1 S200 Series Drives...

Mounting the Drive 05/2008 Danaher Motion 30 S200-VTS Product Manual 5.2 Mechanical Outline Drawings 5.2.1 Base AC Drive (S20260-, S20360-, S20

Danaher Motion 05/2008 Mounting the Drive S200-VTS Product Manual 31 5.2.2 Base AC Drive (S21260-VTS) 76.1 [3.00]150.5 [5.93]178.8 [7.04]4.6 [0

Mounting the Drive 05/2008 Danaher Motion 32 S200-VTS Product Manual 5.2.3 Base AC Drive (S22460-VTS) 

Danaher Motion 05/2008 Mounting the Drive S200-VTS Product Manual 33 5.2.4 Base DC Drive (S20330-, S20630-VTS) Note: Enclosure and mounting

Mounting the Drive 05/2008 Danaher Motion 34 S200-VTS Product Manual 5.2.5 SynqNet AC Drive (S20260-, S20360-, S20660-SRS) 6.55166.37[]1.0125.5

Danaher Motion 05/2008 Mounting the Drive S200-VTS Product Manual 35 5.2.6 SynqNet DC Drive (S20330-, S20630-SRS) FRONT VIEWRI GH T SI D E V I

Wiring the Drive 05/2008 Danaher Motion 36 S200-VTS Product Manual 6 WIRING THE DRIVE WARNING READ these instructions before connecting power. Da

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 37 6.1.2 AC Drive (S21260-, S22460-VTS)

Wiring the Drive 05/2008 Danaher Motion 38 S200-VTS Product Manual 6.2 J1 – AC Input Drive Power The S200 AC input drives are capable of direct

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 39 CAUTION To avoid damage to the connector and drive, NEVER plug or unplug J1

Table of Contents 05/2008 Danaher Motion 4 S200-VTS Product Manual 4.2 S200 SynqNet Drive ...

Wiring the Drive 05/2008 Danaher Motion 40 S200-VTS Product Manual NOTE For maximum ride through capability a 240 VAC input is recommended. J1-7

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 41 6.3 DC Input Drive Wiring S200DCINPUTDRIVE12SFD ORHALLS1234FEEDBACK6543MOTORS

Wiring the Drive 05/2008 Danaher Motion 42 S200-VTS Product Manual 6.4 J1 – DC Input Drive Power The S200 DC input drives should be powered from

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 43 6.4.1 DC Power Supply Requirements Bus Voltage (J1-3 to J1-2) + 20 VDC to + 9

Wiring the Drive 05/2008 Danaher Motion 44 S200-VTS Product Manual 6.4.3 Control Voltage The control voltage range for normal operation is +10 VD

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 45 6.5 J2 – Motor Power Connector On smaller drives with Drive Ipeak 18 Arms or

Wiring the Drive 05/2008 Danaher Motion 46 S200-VTS Product Manual 6.6 J3 – Feedback Connector J3 is a 6-pin pluggable IEEE 1394 style connector

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 47 6.7 J4 – Command I/O Connector 1101991826 J4 is a 26-Position High Density D

Wiring the Drive 05/2008 Danaher Motion 48 S200-VTS Product Manual J4-1DINP COMJ4-2DINP1 (ENABLE)J4-3DINP2 (INHIBIT+)J4-4DINP3 (INHIBIT-)J4-5MSI

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 49 6.7.1.1 Default Input Functions The list below describes the factory default

Danaher Motion 05/2008 Table of Contents S200-VTS Product Manual 5 6.12.1 J13 – Discrete I/O Connection Schematic...

Wiring the Drive 05/2008 Danaher Motion 50 S200-VTS Product Manual External4 - 30 VDCPow er SupplySinking Logic Outputfrom Field DeviceJ4-1DINP C

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 51 6.7.2 General Purpose Outputs General Purpose Outputs J4-6,7 DOUT1 (FAULT)

Wiring the Drive 05/2008 Danaher Motion 52 S200-VTS Product Manual 6.7.2.1 Default Output Functions The list below describes the factory default

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 53 6.7.3 High Speed Input High Speed Input J4-10, 11 (Step or PWM) The S200 has

Wiring the Drive 05/2008 Danaher Motion 54 S200-VTS Product Manual Sinking Load For single ended operation, both terminals of the high speed inpu

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 55 6.7.6 Encoder Outputs/Inputs J4-19 CH A OUT/IN J4-20 CH A OUT/IN J4-21 CH

Wiring the Drive 05/2008 Danaher Motion 56 S200-VTS Product Manual J4-17, 18 CH Z OUT CH Z OUT The CH Z Output is only available when using SFD

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 57 6.8 J5 – Serial Port Connector J5 a 6-pin RJ-12/RJ-11 connector provides RS-2

Wiring the Drive 05/2008 Danaher Motion 58 S200-VTS Product Manual 6.8.1.1 Status LED The Status LED is located below the Serial Port connector

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 59 6.9 SynqNet Option Card Wiring AUX FBJ1421345FCOM+/Z+/DATA+6FCOM-/Z-/DATA-7AU

Table of Contents 05/2008 Danaher Motion 6 S200-VTS Product Manual Appendix A – DC Power Supply Design ...

Wiring the Drive 05/2008 Danaher Motion 60 S200-VTS Product Manual 6.10 J11 – SynqNet IN Port Connector J11 is a Standard CAT5 connector.

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 61 6.11 J12 – SynqNet OUT Port Connector J12 is a Standard CAT5 connector.

Wiring the Drive 05/2008 Danaher Motion 62 S200-VTS Product Manual 6.12 J13 – Discrete I/O Connector 510151611 J13 is a Standard D-Sub 15-pin M

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 63 6.12.1 J13 – Discrete I/O Connection Schematic +3_3VGNDDD+3_3V+3_3V+3_3VPS2

Wiring the Drive 05/2008 Danaher Motion 64 S200-VTS Product Manual 6.13 J14 – AUX FB Connector 161151015 J14 is a Standard D-Sub 15-pin Female

Danaher Motion 05/2008 Wiring the Drive S200-VTS Product Manual 65 6.13.2 Auxiliary Feedback Sin-Cos Interpolation Scaling The J14 1 Vp-p analog

Basic Configuration 05/2008 Danaher Motion 66 S200-VTS Product Manual 7 BASIC CONFIGURATION When connected to a motor equipped with the Smart Fee

Danaher Motion 05/2008 Basic Configuration S200-VTS Product Manual 67 7.1.2 S1 - Rotary Setup Switch Switch S1 is a 10-position rotary switch. T

Basic Configuration 05/2008 Danaher Motion 68 S200-VTS Product Manual 7.1.2.2 S1 Function with 6-Step Feedback In 6-step mode, S1 sets the curre

Danaher Motion 05/2008 Basic Configuration S200-VTS Product Manual 69 7.1.3.1 Motion Console In the SqNode Summary window, under the Info tab, th

Danaher Motion 05/2008 S200 Series Drives S200-VTS Product Manual 7 1 S200 SERIES DRIVES Industry-Leading Performance In A Small Package Danaher

Basic Configuration 05/2008 Danaher Motion 70 S200-VTS Product Manual 7.2 Configuring for Brush Motors NOTE With a SynqNet option card the S200

Danaher Motion 05/2008 Basic Configuration S200-VTS Product Manual 71 7.3 Configuring with 6-Step (Hall) Feedback 7.3.1 6-Step Feedback Wiring

Basic Configuration 05/2008 Danaher Motion 72 S200-VTS Product Manual The following are optional parameters that can be set. Parameter Function E

Danaher Motion 05/2008 Basic Configuration S200-VTS Product Manual 73 7.4 Configuring with SFD Feedback 7.4.1 SFD Motor Parameters When the dri

Basic Configuration 05/2008 Danaher Motion 74 S200-VTS Product Manual 7.4.2 SFD Torque/Current Mode The S200 can drive a brushless motor in Torq

Danaher Motion 05/2008 Basic Configuration S200-VTS Product Manual 75 7.4.3 SFD Velocity Mode The S200 can drive a brushless motor in Velocity M

Basic Configuration 05/2008 Danaher Motion 76 S200-VTS Product Manual 7.4.4 SFD Position Mode The base S200 can drive a motor in Position Mode u

Danaher Motion 05/2008 Basic Configuration S200-VTS Product Manual 77 7.5 Reversing Motion Direction In order to reverse the motion direction of

Advanced Configuration 05/2008 Danaher Motion 78 S200-VTS Product Manual 8 ADVANCED CONFIGURATION The S200 is shipped with a factory configuratio

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 79 8.1 Base Drive Torque/Velocity Control Block Diagram 2 PoleLow PassFilt

S200 Series Drives 05/2008 Danaher Motion 8 S200-VTS Product Manual 1.2 Model Number S2 03 3 0 - VT S - 002FamilyS2 - 200 Servo FamilyCurren

Advanced Configuration 05/2008 Danaher Motion 80 S200-VTS Product Manual 8.2 Base Drive Position Control Block Diagram HSINP1 +PosCmdSrcxxxxNV S

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 81 8.3 SynqNet Drive Torque Control Block Diagram xxxxNV SetupParameterIL

Advanced Configuration 05/2008 Danaher Motion 82 S200-VTS Product Manual 8.4 SynqNet Drive Velocity Control Block Diagram xxxxNV SetupParameterR

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 83 8.5 Parameters and Variables Setup parameter values control the operati

Advanced Configuration 05/2008 Danaher Motion 84 S200-VTS Product Manual 8.5.3 Read/Write NV Parameters ARF0 1.518 – 96382 Hz ARF1 1

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 85 See AuxFBDivisor to complete the setup of the Aux Feedback interface. No

Advanced Configuration 05/2008 Danaher Motion 86 S200-VTS Product Manual NOTE: The range and resolution of CmdOffset is affected by the value of

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 87 Dinp4Pol Invert or Normal This parameter selects the polarity of t

Advanced Configuration 05/2008 Danaher Motion 88 S200-VTS Product Manual DPoles 0 – 62 Poles (even numbers only) DPoles sets the drive for

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 89 EncOutZOffset 0 to 65535 Counts Supported over SynqNet. EncOutZOff

Danaher Motion 05/2008 Before You Begin S200-VTS Product Manual 9 2 BEFORE YOU BEGIN 2.1 Safety WARNING READ these instructions before connecting

Advanced Configuration 05/2008 Danaher Motion 90 S200-VTS Product Manual FltRstMode Edge or Level FltrstMode selects how faults are reset b

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 91 ILmtPlus/ILmtMinus % of DIpeak IlmtPlus and ILmtMinus are the cloc

Advanced Configuration 05/2008 Danaher Motion 92 S200-VTS Product Manual PosCmdSrc Step-Dir, AQuadB Not supported over SynqNet. PosCmdSrc s

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 93 8.5.4 Status And Control Variables AuxFBComAng +180° to -180°

Advanced Configuration 05/2008 Danaher Motion 94 S200-VTS Product Manual DriveOK Fault , No Fault Drive fault status indicator. This signal

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 95 FaultCode Status Value This variable gives the fault status of the

Advanced Configuration 05/2008 Danaher Motion 96 S200-VTS Product Manual IFB, IdFB -DIpeak to +DIpeak These variables read back the torque

Danaher Motion 05/2008 Advanced Configuration S200-VTS Product Manual 97 SFDExtFaults Status Value This variable gives the detailed fault c

SynqNet Configuration 05/2008 Danaher Motion 98 S200-VTS Product Manual 9 SYNQNET CONFIGURATION For S200 Series drives that support SynqNet, the

Danaher Motion 05/2008 SynqNet Configuration S200-VTS Product Manual 99 Motor General Purpose I/O Bit Name Valid Configurations 0 0 RS422 IN